There's more involved than just making one tray that can hold a full carton of eggs at the same time. You can find four several types of egg trays on the market today: plastic, paperboard, metal, and cardboard. One major difference between these is the way they're made - some use heat-sealed corners or perforated edges, and some have elastic bands or tabs on each corner for convenient closing and opening. The production process varies as well, based on whether it's a piece of equipment-made versus handcrafted piece.
Machine-Made Egg Trays Production Process:
The whole process of making egg trays using a machine(maquina para hacer bandejas de huevos) is pretty simple. It begins with cutting the correct size and shape out of a big sheet of plastic or paperboard. The tray will then be die-cut, which implies it's cut into its final shape by using a mold or template. Once it's cut, the tray goes through a printing process where the designs or brand logos are added. From that point, it goes via a slitting process to produce the perforated edges and finally into a sealing process where heat is used to seal the corners.
Handcrafted Egg Trays Production Process:
The handcrafted egg tray production(Máquina Para Hacer Cartones De Huevo) process is more intricate. It begins with cutting the correct shape and size from a piece of corrugated cardboard. From there, the pieces are cut into smaller squares by hand using such as scissors or shears. A handmade tray could also proceed through several more steps for the way it's to be utilized - for example, if elastic bands or tabs is going to be added to each corner to make it easier to open and close.
Egg Tray Machine for Businesses:
While homemade/handcrafted egg trays will suffice for household use, businesses that produce or sell eggs in big amounts will require an egg tray machine to take care of demand. This type of machine can certainly make any where from 500 to 1000 trays per hour, according to the size and complexity of your design. It's a lot faster and more efficient method to produce egg trays, and it produces a better quality product.
When looking to purchase an egg tray machine(https://www.bestoneco.com/maquina-para-fabricar-cubetas-de-huevos/), there are several factors to remember. First, the dimensions of your facility determines the amount of machines you'll need and which type is best suited for your requirements. You must also consider whether it's necessary with an inverter included on the machine - this enables you to adjust speed during production to modify between different tray sizes when necessary. Finally, you'll need to decide on the sort of closure system you want your trays to obtain - heat-sealed corners or perforated edges, elastic bands or tabs, etc.
Egg Tray Closing Methods:
After the egg tray production process is done, it's time and energy to close the trays. There are many various ways that can be used:
Here is the most common and simplest method. The tray is put across a heating element which melts the plastic and seals the 4 corners shut.
These trays have slits throughout the fringe of each tray, permitting them to simply be closed and opened.
Elastic bands or tabs
These trays have elastic bands or tabs on each corner which are utilized to contain the tray together. They're simple to close and open, but they can also be a bit more costly to produce.
Egg trays come in many materials and closure methods. Choosing the correct egg tray for your personal business(beston group) is determined by how many you need, what size they should be, if an inverter is necessary to adjust production speed, and if any special closures are needed (i.e., heat-sealed corners).
While many of these may appear overwhelming, taking your time to shop around and understanding your small business requirements will probably pay off in the long term.